{"id":40169,"date":"2014-10-30T04:35:44","date_gmt":"2014-10-30T08:35:44","guid":{"rendered":"http:\/\/pellet2024.alfapellet.gr\/pellet-stadia-paragogis\/"},"modified":"2014-10-30T04:35:44","modified_gmt":"2014-10-30T08:35:44","slug":"pellet-stadia-paragogis","status":"publish","type":"post","link":"https:\/\/alfapellet.gr\/fr\/pellet-stadia-paragogis\/","title":{"rendered":"Les \u00e9tapes de production des pellets"},"content":{"rendered":"<p>Les \u00e9tapes de production des pellets<\/p>\n<p>Les granul\u00e9s de bois sont produits \u00e0 partir de sous-produits de mati\u00e8res premi\u00e8res de l&#039;industrie du bois (par exemple des scieries), de r\u00e9sidus d&#039;exploitation foresti\u00e8re et de cultures foresti\u00e8res durables sp\u00e9ciales avec une courte p\u00e9riode de rotation. De plus, il existe la possibilit\u00e9 de produire des agropellets provenant de r\u00e9sidus agricoles (par exemple paille) ou de tailles de cultures. Les agropellets sont d\u00e9savantag\u00e9s par rapport aux granul\u00e9s de bois, principalement en raison de leur teneur en cendres nettement plus \u00e9lev\u00e9e.<img fetchpriority=\"high\" decoding=\"async\" class=\"alignright size-full wp-image-40168\" style=\"float: right;\" src=\"http:\/\/alfapellet.gr\/wp-content\/uploads\/2014\/10\/pelletstage.jpg\" alt=\"pellet stadia\" width=\"314\" height=\"196\" srcset=\"https:\/\/alfapellet.gr\/wp-content\/uploads\/2014\/10\/pelletstage.jpg 800w, https:\/\/alfapellet.gr\/wp-content\/uploads\/2014\/10\/pelletstage-300x188.jpg 300w, https:\/\/alfapellet.gr\/wp-content\/uploads\/2014\/10\/pelletstage-768x480.jpg 768w, https:\/\/alfapellet.gr\/wp-content\/uploads\/2014\/10\/pelletstage-500x313.jpg 500w, https:\/\/alfapellet.gr\/wp-content\/uploads\/2014\/10\/pelletstage-100x63.jpg 100w, https:\/\/alfapellet.gr\/wp-content\/uploads\/2014\/10\/pelletstage-480x300.jpg 480w, https:\/\/alfapellet.gr\/wp-content\/uploads\/2014\/10\/pelletstage-600x375.jpg 600w\" sizes=\"(max-width: 314px) 100vw, 314px\" \/><\/p>\n<p>Il y a 7 \u00e9tapes diff\u00e9rentes dans le processus de production de pellets de biomasse\u00a0:<\/p>\n<p>1) Stockage des mati\u00e8res premi\u00e8res<\/p>\n<p>2) Nettoyage des mati\u00e8res premi\u00e8res des impuret\u00e9s Pr\u00e9traitement<\/p>\n<p>3) S\u00e9chage de la biomasse Biomasse<\/p>\n<p>4) Broyage-d\u00e9chiquetage de biomasse<\/p>\n<p>5) Pelletisation<\/p>\n<p>6) Refroidissement et tamisage de la production de pellets<\/p>\n<p>7) Stockage des pellets. Granul\u00e9s<\/p>\n<p><!--more--><\/p>\n<p><strong>1) Stockage des mati\u00e8res premi\u00e8res<\/strong><\/p>\n<p>Un bon syst\u00e8me de stockage des mati\u00e8res premi\u00e8res est n\u00e9cessaire pour maintenir la biomasse exempte d&#039;impuret\u00e9s et la prot\u00e9ger de la pluie, qui peut augmenter sa teneur en humidit\u00e9 \u00e0 un point tel qu&#039;il n&#039;est pas rentable de la s\u00e9cher (et donc de l&#039;utiliser dans le processus de production). . L&#039;alimentation automatis\u00e9e des mati\u00e8res premi\u00e8res du stockage vers la zone de production (par exemple via un tapis roulant ou une vis) est souvent pr\u00e9f\u00e9r\u00e9e pour r\u00e9duire les co\u00fbts de main-d&#039;\u0153uvre.<\/p>\n<p><strong>2) Purification des mati\u00e8res premi\u00e8res des impuret\u00e9s<\/strong><\/p>\n<p>Cette \u00e9tape est essentielle principalement dans les cas o\u00f9 du bois recycl\u00e9 ou brut (par exemple des palettes) est utilis\u00e9 comme mati\u00e8re premi\u00e8re. De nombreuses unit\u00e9s utilisent des m\u00e9canismes pour s\u00e9parer le bois des agr\u00e9gats, tels que les pierres, ou des s\u00e9parateurs magn\u00e9tiques pour capturer les objets m\u00e9talliques, tels que les clous et les chevilles. La pr\u00e9sence m\u00eame de la plus petite quantit\u00e9 de ces impuret\u00e9s dans le produit final est inacceptable, alors qu&#039;en m\u00eame temps elles peuvent causer de graves dommages \u00e0 l&#039;\u00e9quipement du processus de production, par ex. dans le broyeur \u00e0 marteaux et la presse.<\/p>\n<p><strong>3) S\u00e9chage de la biomasse<\/strong><\/p>\n<p>La majorit\u00e9 des mat\u00e9riaux utilis\u00e9s pour la production de pellets n\u00e9cessitent un s\u00e9chage afin de produire un produit de qualit\u00e9 satisfaisante. Seules quelques mati\u00e8res r\u00e9colt\u00e9es \u00e0 sec, comme la paille, peuvent contourner cette \u00e9tape du processus de production. Le s\u00e9chage de la biomasse \u00e0 un niveau compris entre 10 et 15% est indispensable. Les s\u00e9choirs \u00e0 biomasse utilis\u00e9s sont pour la plupart des s\u00e9choirs \u00e0 tambour, bien qu&#039;il existe \u00e9galement plusieurs r\u00e9f\u00e9rences \u00e0 des s\u00e9choirs \u00e0 bande. Le combustible utilis\u00e9 pour s\u00e9cher la biomasse est soit du gaz naturel, soit une partie de la biomasse elle-m\u00eame, la deuxi\u00e8me option \u00e9tant privil\u00e9gi\u00e9e pour des raisons environnementales, techniques et \u00e9conomiques. Il est \u00e0 noter que l&#039;\u00e9tape sp\u00e9cifique est la plus \u00e9nergivore du processus de production, alors qu&#039;elle contribue au maximum aux co\u00fbts d&#039;exploitation de l&#039;unit\u00e9. Par cons\u00e9quent, la majorit\u00e9 des efforts de recherche et des innovations dans la production de pellets se concentrent sur le processus de s\u00e9chage r\u00e9ussi de la mati\u00e8re premi\u00e8re.<\/p>\n<p><strong>4) Broyage-broyage de la biomasse<\/strong><\/p>\n<p>Avant de l&#039;introduire dans la presse \u00e0 pelletiser, il est n\u00e9cessaire que la biomasse ait acquis l&#039;homog\u00e9n\u00e9it\u00e9 et la granulom\u00e9trie appropri\u00e9es. Ces caract\u00e9ristiques sont obtenues gr\u00e2ce \u00e0 l&#039;utilisation de diff\u00e9rents types de machines pour couper et broyer la mati\u00e8re premi\u00e8re, telles que des broyeurs \u00e0 marteaux. La taille de la biomasse hach\u00e9e \u00e0 introduire dans la presse n&#039;est pas al\u00e9atoire : les particules ne doivent pas \u00eatre suffisamment grosses pour passer \u00e0 travers les trous de la fili\u00e8re de la presse. En revanche, si le mat\u00e9riau est \u00e0 grains tr\u00e8s fins, l&#039;efficacit\u00e9 de conversion de la biomasse en granul\u00e9s est moindre, car il est plus difficile d&#039;agr\u00e9ger les particules.<\/p>\n<p>Apr\u00e8s avoir obtenu de la biomasse les propri\u00e9t\u00e9s n\u00e9cessaires en termes de puret\u00e9, d&#039;humidit\u00e9 et de dimensions, elle est introduite dans l&#039;\u00e9quipement de base pour former et produire des pellets : la presse \u00e0 pellets.<\/p>\n<p><strong>5) Pelletisation<\/strong><\/p>\n<p>Les pellets sont produits en pressant la biomasse granul\u00e9e dans une presse sp\u00e9ciale \u00e0 travers les trous d&#039;un moule en acier inoxydable dont elle est \u00e9quip\u00e9e et qui donne aux pellets leur forme cylindrique caract\u00e9ristique. La capacit\u00e9 de chaque presse \u00e0 pellets varie de quelques dizaines de kilogrammes \u00e0 quelques dizaines de tonnes par heure. En cons\u00e9quence, il existe une grande variation dans les performances des diff\u00e9rents types de presse.<\/p>\n<p>L&#039;application de pressions \u00e9lev\u00e9es \u00e0 la biomasse granul\u00e9e entrante force le mat\u00e9riau \u00e0 se d\u00e9placer \u00e0 travers les trous de la fili\u00e8re circulaire, le diam\u00e8tre des trous sp\u00e9cifiques d\u00e9terminant finalement le diam\u00e8tre des granul\u00e9s produits. \u00c0 mesure que la pression appliqu\u00e9e augmente, le frottement entre les grains de biomasse augmente avec une cons\u00e9quence directe de l&#039;augmentation de sa temp\u00e9rature. La temp\u00e9rature \u00e9lev\u00e9e ramollit la lignine (l&#039;un des trois principaux groupes de compos\u00e9s de la biomasse avec la cellulose et les h\u00e9micelluloses) qui agit comme un adh\u00e9sif entre les particules de biomasse. Le r\u00e9glage de la temp\u00e9rature appropri\u00e9e pour ce faire est obtenu gr\u00e2ce \u00e0 une conception appropri\u00e9e du moule, qui devrait cr\u00e9er le niveau requis de r\u00e9sistance au flux de particules de biomasse pour d\u00e9velopper les pressions souhait\u00e9es - et donc les temp\u00e9ratures. Si les trous du moule sont plus grands qu&#039;ils ne devraient l&#039;\u00eatre, le mat\u00e9riau s&#039;\u00e9chappe facilement \u00e0 travers eux et des pressions-temp\u00e9ratures suffisantes ne sont pas d\u00e9velopp\u00e9es pour produire un produit solide sans copeaux. Bien entendu, l&#039;existence de tr\u00e8s petits trous dans les moules implique une forte augmentation de la temp\u00e9rature, la pyrolyse partielle (combustion incompl\u00e8te) de certaines particules et l&#039;obtention d&#039;une qualit\u00e9 d\u00e9grad\u00e9e du produit final.<\/p>\n<p>L&#039;\u00e9tape de granulation est la seule phase du processus de production de granul\u00e9s dans laquelle des compos\u00e9s suppl\u00e9mentaires peuvent \u00eatre utilis\u00e9s. Plus pr\u00e9cis\u00e9ment, pour renforcer la coh\u00e9sion des pellets, un peu de colle naturelle, comme l&#039;amidon, est parfois ajout\u00e9e. L\u2019utilisation ou non d\u2019additifs naturels d\u00e9pend essentiellement de la composition qualitative de la mati\u00e8re premi\u00e8re, c\u2019est-\u00e0-dire du rapport lignine\/cellulose, h\u00e9micelluloses et cendres du mat\u00e9riau. La quantit\u00e9 maximale autoris\u00e9e d&#039;additifs dans le produit final est d\u00e9termin\u00e9e sur la base des normes de qualit\u00e9 internationales.<\/p>\n<p>Avec une conception appropri\u00e9e du moule de presse et un contr\u00f4le minutieux de l&#039;ensemble du processus, les pellets quittent la presse avec une humidit\u00e9 inf\u00e9rieure \u00e0 10%, une densit\u00e9 sup\u00e9rieure \u00e0 600 kg\/m\u00b3 et un pouvoir calorifique sup\u00e9rieur \u00e0 4,7 kWh\/kg.<\/p>\n<p><strong>6) Refroidissement et criblage des pellets<\/strong><\/p>\n<p>Les pellets sortant de la presse sont trop mous et chauds (70-90 \u00b0C) pour \u00eatre stock\u00e9s et conditionn\u00e9s tels quels. Par cons\u00e9quent, on les laisse refroidir dans l\u2019air \u00e0 travers un tapis roulant pour stabiliser la lignine qui sert d\u2019adh\u00e9sif aux fibres de cellulose. Apr\u00e8s refroidissement et obtention de la duret\u00e9 souhait\u00e9e, les pellets sont pass\u00e9s \u00e0 travers des tamis industriels d&#039;o\u00f9 ils sont s\u00e9par\u00e9s de la poussi\u00e8re et des d\u00e9bris. Il est \u00e0 noter que la pr\u00e9sence de d\u00e9bris dans le produit final peut le rendre hors sp\u00e9cifications et rendre difficile son absorption par le march\u00e9. Les copeaux s\u00e9par\u00e9s sont recycl\u00e9s pour minimiser la perte de biomasse et augmenter l&#039;efficacit\u00e9 globale du processus.<\/p>\n<p><strong>7) Stockage des pellets.<\/strong><\/p>\n<p>Le pellet \u00e9tant un combustible de haute qualit\u00e9, ses conditions de stockage sont n\u00e9cessaires pour garantir la pr\u00e9servation de sa qualit\u00e9. Le stocker dans des sacs standards de poids constant, o\u00f9 ils sont prot\u00e9g\u00e9s des impuret\u00e9s environnementales et de l&#039;humidit\u00e9, est une pratique courante, surtout lorsque les principaux consommateurs sont de petits utilisateurs domestiques. En cas de stockage en vrac, il convient l\u00e0 encore de les placer soit dans un conteneur, soit dans un silo, \u00e9galement pour les prot\u00e9ger de l&#039;humidit\u00e9 et des impuret\u00e9s.<\/p>\n<p>Il est logique de conclure que toutes les \u00e9tapes individuelles ci-dessus pour la production des pellets doivent consommer une \u00e9nergie \u00e9lectrique importante. Cependant, leur dimension environnementale ne peut \u00eatre \u00e9cart\u00e9e : on estime que les besoins \u00e9nerg\u00e9tiques pour la production des pellets correspondent \u00e0 moins de 22% de leur contenu \u00e9nerg\u00e9tique, laissant aux pellets un signe \u00e9nerg\u00e9tique positif.<\/p>\n<p>Source : \u00e9nergie biomasse <span style=\"color: #ffffff; font-size: 6pt;\">PELLETS, PELLETS THESSALONIKI, Acheter pellets Ath\u00e8nes, Attique pellet offrent des opportunit\u00e9s, <\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>\u03a4\u03b1 \u03c3\u03c4\u03ac\u03b4\u03b9\u03b1 \u03c0\u03b1\u03c1\u03b1\u03b3\u03c9\u03b3\u03ae\u03c2 \u03c4\u03c9\u03bd \u03c0\u03ad\u03bb\u03bb\u03b5\u03c4 \u03a4\u03b1 \u03c0\u03ad\u03bb\u03bb\u03b5\u03c4\u03c2 \u03be\u03cd\u03bb\u03bf\u03c5 \u03c0\u03b1\u03c1\u03ac\u03b3\u03bf\u03bd\u03c4\u03b1\u03b9 \u03b1\u03c0\u03cc \u03c0\u03c1\u03ce\u03c4\u03b5\u03c2 \u03cd\u03bb\u03b5\u03c2-\u03c0\u03b1\u03c1\u03b1\u03c0\u03c1\u03bf\u03ca\u03cc\u03bd\u03c4\u03b1 \u03c4\u03b7\u03c2 \u03b2\u03b9\u03bf\u03bc\u03b7\u03c7\u03b1\u03bd\u03af\u03b1\u03c2 \u03be\u03cd\u03bb\u03bf\u03c5 (\u03c0.\u03c7. \u03b1\u03c0\u03cc \u03c0\u03c1\u03b9\u03c3\u03c4\u03ae\u03c1\u03b9\u03b1), \u03b1\u03c0\u03cc \u03c5\u03c0\u03bf\u03bb\u03b5\u03af\u03bc\u03bc\u03b1\u03c4\u03b1 \u03c5\u03bb\u03bf\u03c4\u03bf\u03bc\u03af\u03b1\u03c2 \u03ba\u03b1\u03b9 \u03b1\u03c0\u03cc \u03b5\u03b9\u03b4\u03b9\u03ba\u03ad\u03c2 \u03b1\u03b5\u03b9\u03c6\u03cc\u03c1\u03b5\u03c2 \u03b4\u03b1\u03c3\u03b9\u03ba\u03ad\u03c2 \u03ba\u03b1\u03bb\u03bb\u03b9\u03ad\u03c1\u03b3\u03b5\u03b9\u03b5\u03c2 \u03bc\u03b9\u03ba\u03c1\u03bf\u03cd \u03c0\u03b5\u03c1\u03af\u03c4\u03c1\u03bf\u03c0\u03bf\u03c5 \u03c7\u03c1\u03cc\u03bd\u03bf\u03c5. \u03a0\u03ad\u03c1\u03b1\u03bd \u03c4\u03bf\u03cd\u03c4\u03c9\u03bd, \u03c5\u03c0\u03ac\u03c1\u03c7\u03b5\u03b9 \u03b7 \u03b4\u03c5\u03bd\u03b1\u03c4\u03cc\u03c4\u03b7\u03c4\u03b1 \u03c0\u03b1\u03c1\u03b1\u03b3\u03c9\u03b3\u03ae\u03c2 \u03b1\u03b3\u03c1\u03bf\u03c0\u03ad\u03bb\u03bb\u03b5\u03c4\u03c2 \u03c4\u03b1 \u03bf\u03c0\u03bf\u03af\u03b1 \u03c0\u03c1\u03bf\u03ad\u03c1\u03c7\u03bf\u03bd\u03c4\u03b1\u03b9 \u03b1\u03c0\u03cc \u03b3\u03b5\u03c9\u03c1\u03b3\u03b9\u03ba\u03ac \u03c5\u03c0\u03bf\u03bb\u03b5\u03af\u03bc\u03bc\u03b1\u03c4\u03b1 (\u03c0.\u03c7. \u03ac\u03c7\u03c5\u03c1\u03bf) \u03ae \u03b1\u03c0\u03cc \u03ba\u03bb\u03b1\u03b4\u03ad\u03bc\u03b1\u03c4\u03b1 \u03ba\u03b1\u03bb\u03bb\u03b9\u03b5\u03c1\u03b3\u03b5\u03b9\u03ce\u03bd. \u03a4\u03b1 \u03b1\u03b3\u03c1\u03bf\u03c0\u03ad\u03bb\u03bb\u03b5\u03c4\u03c2 \u03bc\u03b5\u03b9\u03bf\u03bd\u03b5\u03ba\u03c4\u03bf\u03cd\u03bd \u03c9\u03c2 \u03c0\u03c1\u03bf\u03c2 \u03c4\u03b1 [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":40168,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[664],"tags":[],"class_list":["post-40169","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-environment-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - 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